The cost of the course includes all materials and an informative workbook for you to keep. Crafting a aircraft sheet metal mechanic resume that catches the attention of hiring managers is paramount to getting the job, and livecareer is here to help you stand out from the competition. Jun 19, 20 this video describes how to layout, install, and remove rivets regarding aircraft sheet metal structures. Federal wage system job grading standard for sheet metal. Easa module 07a maintenance practices book, ebook, aircraft. Raytheon bae125 hawker 700750800800xp850xp900xp line and base maintenance training. Sheet metal mechanic aircraft air education and training command altus, oklahoma. Latest aircraft sheet metal jobs jobisjob united states. Aircraft metal skin repair and honeycomb structure repair eric. Faah808331a, aviation maintenance technician handbookairframe volume 1 pdf, 193. How to do aircraft sheet metal work by carl norcross. This video is an explanation of the math on the faa airframe test. Aircraft sheet metal practical training magnetic mro. There are plenty of opportunities to land a aircraft sheet metal mechanic job position, but it wont just be handed to you.
An ability to recognize aviation sheet metal tools and machines, and their proper use. Paint removal metal surfaces pts202, biodegradable paint remover ptiprg, paint remover green for aircraft 5. Tm 1435 aircraft sheet metal work, 1941 1941 by anonymous and a great selection of related books, art and collectibles available now at. Aviation maintenance technician handbook general pdf, 64. We pride ourselves on having that hard to find aviation tool our customers need. Once drilled, use a pin punch to tip off the rivet head and drive the remaining shank out of the hole while supporting the surrounding metal. Aircraft metal structural repair but it may also appear as part of. Yardstore aircraft and aviation sheet metal tool supply. Pdf introducing sheet metal design and manufacturing using.
After a perusal of the correlated course in sheet metal. Sheet metal components are used extensively in various applications such as vehicles, aircraft, electronics products, medical implants and packaging for consuming goods, typical partscomponents including car panels, aircraft skins, cans for food and drinks, frames for tvcomputer screensmonitorsdisplays, etc. Blueprint reading and sketching san francisco maritime. The manual footoperated sheet metal shrinker operates very similarly to the. We offer the largest instock selection of the highest quality aviation tools from top manufacturers at the lowest price. The ability to safely and properly handle aircraft sheet metal equipment. Center punch the rivet then drill just to the base of the rivet head with the same size or one size smaller drill. Document resume ed 097 519 aircraft sheet metal practices. As discussed in chapter 3, aircraft fabric covering, sheet metal aircraft.
Upon completing this nonresident training course, you should understand the basics of blueprint reading including projections and views, technical sketching, and the use of blueprints in the construction of machines, piping, electrical and electronic systems, architecture, structural steel, and sheet metal. Glider flying handbook errata sheet pdf, 20, 5112015. Upon completion of training the student will be able to assist experienced structures technicians in the aircraft line or base maintenance environment. Day one starts off with a discussion of the basics of sheet metal construction. Aircraft metal structural repair easa part 66 academy. Layout and forming part two aircraft mechanic school. Aircraft sheetmetal rivets, screws, and miscellaneous fasteners 2126 vi.
This book is planned to serve as a basic course of instruction for apprentices and other students of aircraft sheet metal work and as a refresher for mechanics who are more or less experienced in the work of this trade. Recognition of the types of metals from which aircraft. Faa airframe handbook sheet metal is obtained by rolling metal into flat sheets of various thicknesses. Tm 1435 aircraft sheet metal work, 1941 internet archive. Aircraft sheet metal mechanic resume sample livecareer. A bibliography lists reference books, manuals, and other instructional materials. Sheetmetal construction 8 introduction in the early years of aviation, aircraft structural repair required a knowledge of woodworking, dope and fabric, and tubular and flat steel plate welding. Aircraft sheet metal practices, blueprint reading, sheet metal forming and heat treating. In the case of the rv7, all of the basic sheet metal skills needed for the entire airplane will be learned and practiced on the empennage kit. Acceptable methods, techniques and practices aircraft inspection and repair. This video describes how to layout, install, and remove rivets regarding aircraft sheet metal structures. This is only a basic tutorial and some information exclude because of time constraints.
Titling for jobs covered by this standard below grade 10 or the equivalent use. Mar 03, 2015 this is a high quality facsimile of aircraft sheet metal work by clarence allen lemaster, originally published in 1944. The skills and knowledge necessary to do aircraft sheet metal general repairs. A complete, practical instruction book on the sheet metal industry.
This sheet metal boot camp course, only offered in oshkosh, wi, was created to give you the ultimate experience in learning to build or restore your airplane. Figure 4124 when using bend allowance calculations, the following steps for finding the total developed length can be computed with formulas, charts, or computeraided design cad and computeraided. They also use their expertise to fabricate all types of metal objects, repair metal items, and resurface worn machinery parts. Airframe sheet metal structures flashcards quizlet.
You can learn to bend metal without doing this math but this video is about doing the math. Structural assembly and rigging sheet metal structures wood, composite, and transparent plastic structures aircraft welding aircraft fabric covering aircraft painting and finishing aircraft electrical systems. Institution dade county public schools, miami, fla. Metal working processes, tools, and machines sheet and small section steel eng. If you happen to damage the skin on the rudder, as an example, you simply order replacement skin and rivet it in place. Pub date feb 74 note 17p an authorized course of instruction for the quinmester program. Manufacturers structural repair manual for the aircraft. A sheet formed part is usually obtained through a number of operation phases. Both of these are forms of stressed skin structures, meaning that the greatest part of the load is carried in the external skin. Workshop details experimental aircraft association. During this training, the student will develop basic practical skills and understanding of sheet metal structure fabrication and repair. An excellent overview of sheet metal theory, layout, jigs and fixtures, forming, joining and fitting, written by the editor of aviation magazine and the naval office in charge of the aviation trades center in new york.
To understand the process of making a sheet metal layout, the steps for determining the layout of a sample uchannel will be discussed. Faah808331a, aviation maintenance technician handbookairframe volume 2 pdf, 336. Recommended coatings primers acid etching wash primer. This course is recommended for anyone building a sheet metal kit aircraft such as an rv, murphy, zenith, sonex, etc. Nov 17, 2014 seaplane, skiplane, and floatski equipped helicopter operations handbook. Chapters include blueprint reading, shop math, properties and standards of aircraft materials, how to measure, templates, aircraft sheetmetal layout, how to cut sheet, files and how to use them, forming, stamping and hydraulic presses, drilling and how to do it, how to rivet, jig assembly, skinfitting, spot. Irm 80401c, airworthiness directives manual, 2010, 022720. The satisfactory performance of an aircraft requires continuous maintenance of aircraft structural integrity.
After allmetal selection from aircraft maintenance and repair, seventh edition, 7th edition book. Pdf students of the aviation department at purdue university enroll in a. Properties and uses of aircraft sheet metal 1420 v. Sheet metal mechanic for jobs primarily involving sheet metal materials. It is important that metal structural repairs be made according to the best available techniques because improper repair techniques can pose an immediate or potential danger. Chapter 2 layout and fabrication of sheet metal and fiberglass duct as a steelworker you are required to operate sheet metal tools and to apply basic sheet metal layout. Types of sheet metal structures there are two basic types of sheet metal structures used for aircraft. Category is sheet metal tools from aircraft tool supply. If weight were not critical, all repairs could be made. Aircraft maintenance and repair, seventh edition, 7th edition. The following is a brief outline of the twoday course. The information in this book is true and complete to the best of our knowledge. How to do aircraft sheet metal work book tm technologies. Title aircraft sheet metal practices, blueprint reading.
Narrow fluting pliers are used for straightening out or coaxing sheet metal into the correct shape. Sheet metal structures 25 the sheet metal the amount of force that will cause figure 27. Chapter 1 introduction to types and identification of metal. Sheet metal worker for all jobs in this occupation at this level. These aircraft reflect a technology that has existed for many years and it is obvious that many aircraft builders find this type of airplane attractive and. Aircraft metal ski n repair and honeycomb structure renair. Course size is limited to 16 students per instructor to insure individualized instruction.
This is a reprint of a book originally published in 1942. Document resume ed 097 519 ce 002 289 aircraft sheet metal. Smooth polished faces produce very clean flutes without any marring. Surface preparation new construction and refinish composite filling, sanding and surface preparation rust and corrosion removal for metal surfaces new metal preparation 6. Sws lay airfields, erect towers, assemble pontoon causeways, reinforce concrete, and erect buildings.
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